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Eclipse 500 News:

Aero-News Alert: DayJet Bankruptcy Filing Confirmed
Defunct Air Taxi Operation Files Chapter 7 In Florida Court

ANN REALTIME REPORTING 11.18.08 1800 EST: Confirming statements made to ANN over the past several days from a number of sources, Aero-News has obtained court documents from a filing for Chapter 7 liquidation made last Friday afternoon by now-defunct air taxi operator DayJet.

An initial review of the bankruptcy documents by ANN shows DayJet Corporation, DayJet Leasing LLC and DayJet Services LLC as Debtors in the filing. Those entities claim $3,277,180.47 in assets, versus $3,871,666.51 in liabilities.

Over 60 pages of unsecured creditors are listed in the court documents. The largest claims filed include approximately $1.2 million owed to Eclipse Aviation, manufacturer of the Eclipse 500 very-light jets operated by DayJet, along with another $312,000 owed to Eclipse's training operation. Enginemaker Pratt & Whitney Canada is owed approximately $225,000.  Former DayJet employees filed for over $260,000 in wages, salaries and commissions owed.

Aero-News has also obtained documentation from a September 15 meeting by the Board of Directors at DayJet, in which several last-ditch efforts to remain in operation were discussed. Options included a plea for a bridge loan from the current investors in DayJet...  a merger with air taxi operator Linear Air... and even a loan from Eclipse.

The possibility of filing for Chapter 11 bankruptcy was also discussed... but the Board determined the company did not have enough funds available to file for reorganization.

As ANN reported, DayJet subsequently shut down all operations September 19.

Aero-News will continue to analyze the court documents, and will provide additional details as they become available.

FMI: www.dayjet.com, www.uscourts.gov

Aero-News Alert: Eclipse Employees WILL Be Paid
Sources: Last-Minute Funding Deal Comes Through

ANN REALTIME UPDATE 11.14.08 1415 MST: Workers at Eclipse Aviation will soon receive the paychecks that 24 hours ago they feared would not materialize... though it's still not clear how much longer they will be able to count on that.

Based on available information -- precious little of which has come from Eclipse itself, as the company still refuses to comment publicly on recent developments -- Eclipse was able to secure a short-term loan to cover payroll for the previous pay period, which ended November 8.

A recorded message at the 800 number given to Eclipse employees Thursday states that money will be in their checking accounts by Tuesday, November 18. Where that money is coming from is still not known... though it appears this funding was not the reported $200-$300 million Eclipse states it needs to continue operations.

On Friday morning, before news of the funding became known, Albuquerque Mayor Martin Chavez said he had spoken with Peg Billson, VP of Manufacturing at Eclipse, who told him she was confident the issue involving employee pay would be resolved shortly.

"They're looking at much more than paying the employees. They're looking at the survival of the company," Chavez told KRQE-13 Friday morning. "This round of financing, which they believe to be-if I recall correctly-$200 million to $300 million, which they think is forthcoming."

Chavez also revealed Eclipse owes the city some $200,000 in back rent for its facilities at the Albuquerque International Sunport.

Also on Friday, three more Eclipse customers filed lawsuits against the company, accusing Eclipse of not refunding deposits on their aircraft owed to them under purchase contracts signed prior to the May price increase that raised the purchase price of an Eclipse 500 to $2.15 million. As ANN reported, purchasers still waiting for their aircraft and who had not yet made their majority payments were allowed under contract to ask for refunds.

To date, at least seven buyers have sued Eclipse, stating they're still waiting for those refunds that were promised to them.

Previous Reports

11.14.08 1250 MST: Aero-News has learned Eclipse Aviation has apparently pulled its umpteenth rabbit out of a hat... and has obtained last minute funding that, at the very least, will cover payroll for Eclipse workers in New Mexico, New York, and Florida.

Independent reports to ANN have been collaborated by local media. At this time, few details are available... including the source of the funding, and the amount.

Needless to say, ANN will provide more details as they become available.

11.13.08 1545 MST: Workers at Eclipse Aviation -- already told not to expect their paychecks owed for the past two weeks -- were told Thursday to head home, and await further instructions.

Aero-News has spoken to a number of sources familiar with the matter, on background. The consensus is that Eclipse is now desperately working to secure a "Hail Mary" round of funding that would keep the planemaker in operation. The outcome of those efforts may be known within the next 24-72 hours.

It is not clear what other measures -- if any -- Eclipse executives are now pursuing in order to stay in business... or whether a possible bankruptcy filing is on the horizon.

Eclipse employees apparently weren't the only ones caught by surprise Thursday morning. State Economic Development Secretary Fred Mondragon told New Mexico Business Weekly he was told of the developments by a third party.

"I heard from an Eclipse contractor this morning that they gathered employees together and told them they could not make payroll, so they were sent home, because they can’t ask people to work without pay," Mondragon said. "The contractor said the assembly staff is not working and the assembly line is apparently shut down.

"I understand the banks put a squeeze on the company, freezing their cash assets," Mondragon added. "The news is not good."

In related news, Aero-News has also heard reports of an imminent Chapter 7 filing for DayJet, which may come as soon as Friday. DayJet -- the largest single customer for the Eclipse 500 very-light-jet -- ceased operations September 19.

1000 MST: The parking lot in front of Eclipse Aviation headquarters off Clark Carr Loop remains mostly full Thursday morning, hours after workers were told they would not be paid for their last two weeks of work... but one must wonder whether that will be the case for much longer, unless an 11th-hour funding miracle comes through.

Perhaps most telling is the fact the lot in front of Sunport 2 -- Eclipse's primary assembly facility -- had only about 15 percent of available spaces filled (shown below) on what normally would have been a busy weekday morning.

Despite the glum news, at least one Eclipse employee remained optimistic. The worker, who declined to give his name, said "there were no layoffs" Thursday morning, adding his understanding of the problem was that "one bank refuses to give another bank the money we need.

"I love working here," the employee added. "I'd work here without a paycheck."

Judging by those empty spaces -- as well as the three workers seen by ANN leaving the headquarters building, carrying what appeared to be their belongings -- not everyone at Eclipse shares that sentiment.

A request for comment from an Eclipse spokesperson has not been returned.

Original Report

0835 MST: From Albuquerque -- Barring a financial miracle, it appears to be another nail in the coffin for Eclipse Aviation. The struggling planemaker told third shift workers Thursday morning their paychecks due on the 15th of this month will not be honored, as the company continues to fight to secure desperately needed funding.

770-KKOB reports first-shift workers filing into Eclipse's production facility are being given the bad news as this is written, two hours after their late-shift counterparts were given the news. KOB-TV added several workers were seen "speeding out of the facility's parking lot" following that meeting.

Workers were reportedly given a sheet of paper with a toll-free phone number to call for updates on the status of their paychecks, which cover the last two weeks of labor.

KOB-TV adds some employees said they were told executives 'stayed up into the early morning hours' trying to find a way to honor their paychecks, but were apparently unsuccessful in doing so.

At this time, Eclipse is still in business... though the sword of Damocles certainly appears to be descending.

ANN will follow this story, and will update it when any more information becomes available.

FMI: www.eclipseaviation.com

Sources: Eclipse Desperately Working To Obtain 'Hail Mary' Funding
Employees Told To Head Home

ANN REALTIME UPDATE 11.13.08 1545 MST: Workers at Eclipse Aviation -- already told not to expect their paychecks owed for the past two weeks -- were told Thursday to head home, and await further instructions.

Aero-News has spoken to a number of sources familiar with the matter, on background. The consensus is that Eclipse is now desperately working to secure a "Hail Mary" round of funding that would keep the planemaker in operation. The outcome of those efforts may be known within the next 24-72 hours.

It is not clear what other measures -- if any -- Eclipse executives are now pursuing in order to stay in business... or whether a possible bankruptcy filing is on the horizon.

Eclipse employees apparently weren't the only ones caught by surprise Thursday morning. State Economic Development Secretary Fred Mondragon told New Mexico Business Weekly he was told of the developments by a third party.

"I heard from an Eclipse contractor this morning that they gathered employees together and told them they could not make payroll, so they were sent home, because they can’t ask people to work without pay," Mondragon said. "The contractor said the assembly staff is not working and the assembly line is apparently shut down.

"I understand the banks put a squeeze on the company, freezing their cash assets," Mondragon added. "The news is not good."

In related news, Aero-News has also heard reports of an imminent Chapter 7 filing for DayJet, which may come as soon as Friday. DayJet -- the largest single customer for the Eclipse 500 very-light-jet -- ceased operations September 19.

Previous Reports

1000 MST: The parking lot in front of Eclipse Aviation headquarters off Clark Carr Loop remains mostly full Thursday morning, hours after workers were told they would not be paid for their last two weeks of work... but one must wonder whether that will be the case for much longer, unless an 11th-hour funding miracle comes through.

Perhaps most telling is the fact the lot in front of Sunport 2 -- Eclipse's primary assembly facility -- had only about 15 percent of available spaces filled (shown below) on what normally would have been a busy weekday morning.

Despite the glum news, at least one Eclipse employee remained optimistic. The worker, who declined to give his name, said "there were no layoffs" Thursday morning, adding his understanding of the problem was that "one bank refuses to give another bank the money we need.  I love working here," the employee added. "I'd work here without a paycheck."

Judging by those empty spaces -- as well as the three workers seen by ANN leaving the headquarters building, carrying what appeared to be their belongings -- not everyone at Eclipse shares that sentiment.

A request for comment from an Eclipse spokesperson has not been returned.

0835 MST: From Albuquerque -- Barring a financial miracle, it appears to be another nail in the coffin for Eclipse Aviation. The struggling planemaker told third shift workers Thursday morning their paychecks due on the 15th of this month will not be honored, as the company continues to fight to secure desperately needed funding.

770-KKOB reports first-shift workers filing into Eclipse's production facility are being given the bad news as this is written, two hours after their late-shift counterparts were given the news. KOB-TV added several workers were seen "speeding out of the facility's parking lot" following that meeting.  Workers were reportedly given a sheet of paper with a toll-free phone number to call for updates on the status of their paychecks, which cover the last two weeks of labor.

KOB-TV adds some employees said they were told executives 'stayed up into the early morning hours' trying to find a way to honor their paychecks, but were apparently unsuccessful in doing so.  At this time, Eclipse is still in business... though the sword of Damocles certainly appears to be descending.  ANN will follow this story, and will update it when any more information becomes available.

FMI: www.eclipseaviation.com

ECLIPSE MISSES PAYROLL: TV REPORT

Albuquerque television station KOB is reporting that Eclipse Aviation failed to meet its payroll for the first two weeks of this month and that at least some employees have "emptied their desks and left." Eclipse public relations manager.  The station quotes unnamed Eclipse employees as saying the workers were called to a meeting early this morning and told they would not be receiving paychecks for the previous two weeks. It said employees "expressed anger, frustration and uncertainty before speeding out of the facility's parking lot." Today's events would appear to be the culmination of a what has amounted to a media death watch over the company in the past two weeks.

It was widely reported that Eclipse abruptly cancelled its appearance AOPA Expo last week and there has been speculation on the various blogs that monitor the company that the end was near. The company has publicly stated that it needs $200 to $300 million in capital to continue operating and that it was hopeful the money would be in place before the end of the year. There has been no announcement so far on the company's immediate plans.

Meanwhile, Cessna followed through on earlier warnings about layoffs at its manufacturing operations. Spokesman Doug Oliver said in a release on Wednesday that a total of 665 jobs will be lost at its Wichita and Bend, Oregon plants. The Independence, Kan. plant, which makes piston aircraft and the Mustang very light jet, is unaffected. About a third of the workforce in Bend is being laid off with 165 of 460 employees, who make the Cessna 350 and 400 high performance piston singles, getting notice. Five hundred people lost their jobs at the main Wichita plant, which employs about 12,000 people. Most of the layoffs take effect in January.


Increasingly Hard to View: Signs of Eclipse
Eclipse Personnel Cancel Another High-Profile Aviation Event

On the heels of their no-show at the recently concluded San Jose, CA, AOPA Expo, ANN has learned that one of the remaining Senior Eclipse personnel, Mike McConnell, has canceled his speaking engagement at the VLJ, Latin America and Caribbean conference -- with little notice.

The cancellation of their booth space and participation at the AOPA Expo seems to have set tongues wagging in anticipation of what many consider to be Eclipse's impending demise. Despite the fact that senior personnel (including McConnell) still insist that financing is around the corner and that Eclipse is anything but done. Still; suppliers report that outgoing payments have all but dried up and that a number of promised payments and agreements are being delayed or canceled with little or no warning. Others report having been deliberately misled by Senior Eclipse personnel on financial issues and state that there is a growing movement (among potential creditors) to force Eclipse into an involuntary bankruptcy.

The most recent event cancellation, at a conference hosted by MIU Events (in which ANN is the Senior Media Partner), reported that McConnell canceled (with little more than a day's notice) his appearance at a venue populated by players working in one of the more aggressive markets populated by VLJ operations. The event featured a number of Eclipse operators and suppliers... each of which expressed some cautious, if sparing, optimism for a recovery from the Eclipse program... though all agree that the airplane should have a solid future (even if after reorganization or bankruptcy) since the demand for this aircraft, and/or its mission, remains high.

Since the forced ouster of Eclipse founder Vern Raburn, the company's fortunes have have gone from problematic to uncertain, while news has been increasingly hard to come by... though bad news continues to leak out from disappointed customers, operators, and suppliers. Another recent difficulty occurred late last week when EAC's Double Eagle training operations were halted, even as surprised clients were showing up for training and check-rides. Eclipse personnel have blamed FAA issues for the shutdown that "did not directly involve us, but do involve our training vendor," while other reports implicate Eclipse's increasingly precarious financial position for exacerbating this latest setback. 

ANN continues to monitor this story and will file additional reports as information becomes available.

FMI: www.eclipseaviation.com, www.miuevents.com

Forecast International Projects End of Eclipse 500 Production
Believes Company Will Not Be Able To Secure New Investment Capital

In a new report to be issued in December, Forecast International has projected that production of the Eclipse 500 will soon end. The Connecticut-based market research firm believes the aircraft's manufacturer, Eclipse Aviation, will not attract new investment necessary to allow it to continue making the aircraft beyond the first quarter of 2009.

"Eclipse continues to produce aircraft at a low rate as it seeks to preserve cash," said Forecast International aircraft analyst Douglas Royce. "We have forecast production of 162 Eclipse 500s during 2008. We believe that the company will be able to push production out into early 2009 but will be forced to cease production within the first quarter of 2009."

Forecast International predicts only about 12 Eclipse 500s will be produced in early 2009, and "even this forecast may prove too optimistic," said Royce.

According to Forecast International, Eclipse Aviation's business plan depended on delivering a twin-jet aircraft at an extremely low price relative to its competition. This low price was dependent on use of a high-volume production strategy made possible by importing methods of production from the technology and automotive industries. However, the anticipated production ramp-up never occurred and the company has been unable to realize the economies of scale it needs to meet its price target.

Until May 2008, the list price of the Eclipse 500 was $1.52 million. Thereafter, the aircraft's price increased to $2.15 million... but Eclipse Aviation is required to deliver aircraft at the earlier, lower price to customers who executed an Aircraft Purchase Agreement and paid the required 60% total deposit.

Every aircraft delivered under the old price is delivered at a loss, Forecast International notes. "At the moment, the company does not have the financial resources to absorb these losses and survive," FI states.

To restructure its operations and reach profitability, Eclipse has said publicly that it needs $200-$300 million in new equity investment. With credit markets in the midst of a major crisis, Eclipse Aviation is seeking funding at a time when bankers and investors are reluctant to pour hundreds of millions of dollars into a company facing an uncertain future.

Forecast International adds that in addition to the credit crisis, Eclipse is also battling a shrinking market... as well as the failure of the largest single customer for its aircraft. As ANN reported, Florida-based DayJet -- which at one time was reported to hold close to half of the roughly 2,400 orders Eclipse claimed for the 500 -- shut its doors on September 19.

"Under the circumstances, Forecast International believes that securing new funding, while still possible, is unlikely," said Royce. "Forecast International has cut its forecast for the Eclipse 500 accordingly."

Eclipse had no comment on the report when contacted by Aero-News.

FMI: www.forecastinternational.com, www.eclipseaviation.com

etter Times Coming? Eclipse, ETIRC Gain Financing For Russian Production
Eclipse 500s To Be Assembled In 'State-Of-The-Art' Ulyanovsk Factory

Eclipse Aviation has confirmed to ANN, that the Russian State Bank Vnesheconombank (VEB) Supervisory Board, chaired by Russian Prime Minister Vladimir Putin, has approved the construction of a factory in Ulyanovsk, Russia to assemble the Eclipse 500. VEB announced that it expects to finance the project in full, with a total value of $205 million. VEB and the Ulyanovsk region administration will be among the shareholders of the enterprise.

"VEB’s decision to support the Eclipse 500 at this level, illustrates the strength of the global demand for this amazing jet," said Roel Pieper, Eclipse Aviation CEO. "Obtaining this approval and financing is an enormous step forward in our efforts to globalize the Eclipse 500 and create a highly-competitive worldwide business model for Eclipse Aviation."

Eclipse Aviation has already received approval from the United States and Canada to export the Eclipse 500 Jet and its components to Russia. Production in the factory located at the Ulyanovsk-Vostochny International Airport is expected to begin in 2010.

The factory's ultimate capacity is projected to be 800 jets a year. The company took pains to stress that production at Eclipse's headquarters in Albuquerque, NM will continue "in full" prior to and following the start of the Russian facility's operations.

Eclipse Aviation has already confirmed that export of the Eclipse 500 Jet components to Russia complies with United States and Canadian export regulations.

European Technology and Investment Research Center (ETIRC) Aviation is the exclusive provider of sales, customer service, maintenance support and flight training for the Eclipse 500 in the countries of Western and Eastern Europe, the Russian Federation, the Commonwealth of Independent States and the Republic of Turkey.

As ANN reported, in January ETIRC Aviation made a substantial investment to keep the struggling planemaker afloat. A key element of that investment granted ETIRC Aviation the right to establish local assembly of the Eclipse 500 within its region.

FMI: www.eclipseaviation.com

Eclipse Responds To Scovel's Testimony In Committee Hearing
Says DOT IG Cited 'Hearsay' In His Report

Below is the "Fact Sheet" released by Eclipse Aviation late Wednesday afternoon, in response to testimony heard before the House Transportation and Infrastructure committee on concerns over the certification of the Eclipse 500 VLJ. Specifically, Eclipse addresses what it terms misinformation and "hearsay" cited by Calvin Scovel, Inspector General for the Department of Transportation.

ANN has only edited this report for formatting; no text has been altered or removed -- Ed.

Statement 1: The Eclipse 500 was designed for use on “soft fields” and certified tires not designed for hard, paved runways.

  • Reality 1: The Eclipse 500 was not designed or approved for unpaved fields, nor was that capability ever sought in certification. The tires delivered on the Eclipse 500 are not meeting their promised durability from the supplier and a change in tire type is in FAA certification testing now.

Statement 2: FAA granted ODAR status in 2002 before approving the design of the aircraft without the “proven experience to perform the functions requested”.

  • Reality 2: Eclipse received ODAR status on four items in 2002, all relating to suppliers. In fact, Eclipse did not receive full ODAR status until seven months after it received its Production Certificate. A new company does not equal inexperienced people.

Statement 3: EASA has declined to certify the Eclipse 500 for operation in Europe.

  • Reality 3: EASA has not declined to certify the Eclipse 500 and in fact, there is an agreed to line of sight to receive EASA certification, without restrictions within the next 60 days.

Statement 4: In interviewing Eclipse’s largest customer and operator of the Eclipse 500, one pilot "lacked the confidence that the aircraft could be operated safely by a single pilot." Therefore, the IG is recommending that the Single Pilot certification be reviewed.

  • Reality 4: This is hearsay and selectively choosing a single pilot to push the agenda of changing the Single Pilot certification of the Eclipse 500. The Eclipse 500’s demonstrated safety record speaks to the fact that the aircraft’s fundamental design combined with Eclipse’s FAA approved training program is working today and producing the safest aircraft introduced into general aviation in the last twenty years.

act 1: FAA Special Certification Review report and press release confirms that the Eclipse 500 is safe and that there no reasons to believe that the certification of the E500 was rushed or should not have been granted. The FAA stands firm on its position that the Eclipse 500 is safe and was certified correctly based on all established requirements.

Fact 2: The Congressional hearing is about the FAA and its procedures through which it certifies all aircraft. Eclipse Aviation was chosen as a test case and speaks of the many political discussions in front of the upcoming elections.

  • The Congressional hearing is about the past procedures and possible errors within the FAA itself.
  • The FAA press release on the Special Certification review and subsequently, the full report confirms that the Eclipse 500 is safe today, the FAA stands by its certification decisions and that is what counts for Eclipse today.

Fact 3: The Eclipse 500 is one of the safest and most tested aircraft ever introduced into the market. The safety record reflects relatively small incidents and no injuries or fatalities. This safety record is a testimony to the fact that the aircraft was certified correctly following FAA established procedures, testing and certification requirements.

Fact 4: The Eclipse 500 will be EASA certified within a matter of weeks based on current estimates from EASA. The renewed cooperation with the EASA team allows us to make that statement publicly. This would also confirm and support the FAA SCR press release and its position that the Eclipse 500 is safe.

FMI: www.eclipsefacts.com, www.dot.gov

Eclipse 500 Certification Review Panel Makes Its Recommendations
Says Cert Process Was Performed Safely, But Communication Needs Improvement

ANN REALTIME REPORTING 09.12.08 1430 EDT: The Federal Aviation Administration (FAA) agreed Friday to act on the recommendations of a team that reviewed the agency’s certification of the Eclipse 500 very light jet. The team found that the airplane was certificated in accordance with safety regulations, but that the agency could improve policies and communication procedures used during the VLJ certification process.

"This review tells us that while we made the right call in certifying this aircraft, the process we used could and should have been better coordinated. These recommendations will be invaluable as we continue certifying these new types of aircraft," said Acting FAA Administrator Robert A. Sturgell.

Sturgell said the review team, headed by former Boeing executive Jerry Mack, issued six recommendations as part of the Eclipse certification review, and that the agency is committed to acting on each of the recommendations. Those recommendations are as follows:

  • The FAA should develop guidance for demonstrating compliance to regulatory requirements based on a combination of software and system development processes.
  • The FAA should revise Advisory Circular 23/1309-1C, Equipment, Systems, and Installations in Part 23 Airplanes, to address the emergency of turbine engine airplanes weighing 6000 lb. or less maximum certificated weight.
  • The FAA and Eclipse should conduct a root cause analysis of the operational trim and mistrim issues being reported in the field.
  • The FAA and Eclipse should conduct a root analysis of the trim actuator failures documented through the SDR system and other in-service reports.
  • All cognizant FAA offices within the Aviation Safety Organization should work together to establish appropriate correction for fire suppression bottle failure issues documented through the SDR system and other in-service reports.
  • The FAA should reevaluate the criteria for applicability of function and reliability testing.

Sturgell said the lessons learned from one of the first certifications of a new type of aircraft will help the agency as it examines the approximately eight other VLJ certification applications pending before the FAA.

The team focused on the certification of airplane trim, flaps, cockpit displays, and stall speeds. The team determined that, for the most part, in-service difficulties were not related to the certification of the aircraft.

The team noted it is common for technical problems to be encountered during type certification of a new airplane, but that a lack of commonly used internal FAA documentation caused the perception that the aircraft might not have been properly certified.

It also cited a lack of effective communication between Eclipse and the FAA, and between the responsible offices within the agency.

Sturgell said that the FAA agrees with all of the findings and recommendations in the report and is committed to taking the appropriate steps to ensure that increased communications and better procedures are put in place as the agency moves forward with the certification of this new category of aircraft.

The review was prompted by concerns raised by FAA inspectors, represented by the National Air Traffic Controllers Association. The review team consisted of FAA experts with specialties such as flight testing, avionics and certification.

Eclipse said it would not comment on the findings of the report. As ANN reported, the company faces a Congressional hearing next week before the House Transportation and Infrastructure Committee, regarding the concerns that prompted the FAA review.

FMI: www.faa.gov, www.eclipseaviation.com

Congressional Hearing To Be Held On Eclipse 500 Type Certification
FAA Confirms Cert Review Now Underway

Is it another sign of potentially serious problems with the inaugural very-light-jet... or politically-motivated posturing? A Congressional hearing will be held next month to review the type certificate issued to Eclipse Aviation for the EA500 VLJ, following claims by some certification workers the jet was issued its TC by the FAA long before it was ready.

The hearing before the House Transportation and Infrastructure Committee, chaired by Congressman James Oberstar (right), will be held September 17.

The National Air Traffic Controllers Association -- which, in addition to its primary role in representing controllers, also represents FAA aircraft certification workers -- filed a grievance in October 2006, alleging "several outstanding safety/regulatory issues" raised by several engineers and test pilots involved with the EA500's certification. The grievance didn't mention specific issues with the plane, and was denied by the FAA... which stands by its certification.

That wasn't the end of the story, however. Having been shut down by the FAA, the inspectors took their concerns directly to the Department of Transportation, and to Congress... where they found an audience. As ANN reported, reports surfaced in July Oberstar's committee was preparing to launch a hearing following an investigation by the DOT Inspector General.

Oberstar is no stranger to headlines involving aviation safety. The Minnesota Democrat spearheaded this year's investigation into the FAA's questionable oversight of maintenance compliance at the nation's airlines... efforts that led to the highly-publicized groundings of MD-80s at American Airlines in April, and a $10.2 million fine issued by the FAA against Southwest Airlines for failing to conduct fuselage fatigue inspections on its oldest Boeing 737s.

Separately, NATCA also has a well-publicized beef with the FAA. The agency forced a new contract on controllers in June 2006, after FAA officials declared an impasse in negotiations with the union... and since then, NATCA hasn't missed an opportunity to call the FAA on the carpet. Certification of the Eclipse 500 was one of the agency's highest-profile projects in some time.

That said, it's little secret the Eclipse 500 has suffered a rocky service record since the plane entered serial production in January 2007. The FAA has issued a number of Airworthiness Directives for the plane, including for issues involving icing in the plane's pitot and AOA probes. In June, the FAA issued an Emergency AD following the failure of an Eclipse 500 throttle quadrant, which led to an emergency, engine-out landing at Chicago's Midway Airport. Eclipse developed fixes for both issues. 

A number of pilots have also blown maingear tires on landing. Though Eclipse maintains that issue is tied to pilots attempted to land the plane at higher-than-book speeds, the company is working to certify a more durable tire.

Critics of the company (a very vocal group) accuse the planemaker of sacrificing build quality in its quest to reach production rates as high as four planes per day... a total Eclipse has not come close to achieving. Those naysayers point to the high number of maintenance squawks reported by Eclipse 500 owners in the field -- including poor fit-and-finish quality, avionics problems, and failures of yaw dampener and autopilot servos -- as clear evidence of this problem.

The circumstances under which Eclipse eventually earned its TC has also raised eyebrows. Former FAA Administrator Marion Blakey awarded Eclipse with a provisional TC at AirVenture 2006, about a year later than the company had hoped. The "provisional" nature of the certification was due to the company's continued efforts to resolve avionics integration issues. Eclipse also had to redesign the plane's tip tanks to meet lightning safety guidelines... a requirement that led Eclipse to implement a slate of performance-improving airframe modifications, to compensate for the performance hit from the larger, aluminum tanks.

The FAA issued Eclipse its full TC on September 30, 2006... a Saturday, and the end of the FAA's fiscal year. The certification workers who brought their complaints to the DOT questioned whether the odd timing of the issuance was tied at all to performance-based pay bonuses for FAA higher-ups, an accusation the FAA has vehemently denied.

FAA Confirms Certification Review

The FAA acknowledged Wednesday that on August 11,  the agency began a 30-day review of the Eclipse 500. Jerry Mack, a former Boeing safety executive, is leading an oversight team of seven FAA experts with specialties such as flight testing, avionics, and certification. None of the team members were part of the original certification group.

"The FAA convened this Special Certification Review (SCR) team to look at: aircraft safety, certification of aircraft trim, flaps, screen blanking, and stall speeds," the agency writes. "These issues were the subject of Service Difficulty Reports (SDRs) that have been filed by operators since the aircraft was certificated on September 30, 2006. The team will look at whether or not any of these issues were raised during the certification process and if any of the issues are currently a threat to safety."

Eclipse tells ANN it will cooperate fully with the FAA in the matter, and that the planemaker is confident the review will find the Eclipse 500 was in full compliance with all federal regulations at the time of its certification.

"Without a doubt, this special review will uncover what we already know -- that the Eclipse 500 marks the safest new airplane introduction into service in 20 years," said Eclipse CEO Roel Pieper. "Customer safety has always been a priority at Eclipse, and we look forward to this investigation dispelling any inaccuracies about the certification of this airplane for once and for all."

Eclipse also claims that with more than 5,000 test hours on six test aircraft, the EA500 is the most-tested Federal Aviation Regulation (FAR) Part 23 (general aviation) aircraft in decades. The company also implies the high number of service-related issues for the plane is tied to the relatively large number of Eclipse 500s already in service: in 20 months of customer shipments, Eclipse has delivered 245 aircraft, and accumulated more than 32,000 total fleet hours.

The FAA notes such certification reviews are regularly conducted by the agency. "In the past 10 years, the agency has conducted special reviews on the Liberty XL-2 (2008), Mitsubishi MU-2B (2005), Cessna 208 (2005), Twin Cessna 400 Series Models (2004), Raytheon 390 (2004), and the Beechcraft T34 (2003)," the agency said.

FMI: www.faa.gov, www.natca.org, www.house.gov/oberstar/, www.eclipseaviation.com

Eclipse Supplier Says Planemaker 'Substantially' Reducing Production
Cutting Purchases For Rest Of Year, First Half Of '09

A possible picture of future events for Albuquerque, NM-based Eclipse Aviation may be starting to come together. On Tuesday, composites supplier Albany International Corp. said its sales growth for the remainder of the year will take a significant hit, due to cutbacks in planned production rates at Eclipse.

Albany said Eclipse plans to cut production through the first half of 2009, and has slashed its parts purchases from subsidiary Albany Engineered Composites accordingly, reports Reuters. The company adds Eclipse told AEC to expect orders to sharply rebound after that.

Shares in the New York-based company tumbled on the news, falling some $7 before rebounding somewhat to around the $30 mark.

Despite the gloomy announcement, Albany expects its overall 2008 revenue to exceed the previous year's $1.09 billion aggregate total by at least 35 percent, though the company adds its composites division will fall below the break-even point.

"Break-even" is a mark Eclipse aspires to... and Albany's announcement gives a sign of the planemaker's plan to accomplish that, albeit a perplexing one.

Founded in 1998 by recently-ousted CEO Vern Raburn, Eclipse promised its customers and suppliers alike that profitability would come from high production rates -- as many as four finished planes per day. In the nearly two years the Eclipse 500 has been in serial production, the planemaker has come close to attaining one per day... an impressive figure, though still far from the levels Eclipse needs to survive on its own, without outside funding.

Acting CEO Roel Pieper -- head of ETIRC, a major foreign investor in Eclipse -- appears willing to consider all options in making Eclipse profitable, many of them painful. Since AirVenture, Eclipse has laid off approximately 190 temporary workers on its production line, and there's evidence manufacturing has slowed significantly as the company considers its next move.

The planemaker also told customers that plans to upgrade older Eclipse 500s to Avio NG avionics have been delayed indefinitely, pending receipt of the latest round of funding. Refunds to depositors who opted to cancel their orders, in response to a May price increase, are also on hold... leaving some position holders to consider legal options.

As ANN reported, Eclipse said last week it would not speak to the press until it was ready to announce its plans for the future, which representatives said should come by the end of this month. That statement was followed by a separate announcement from Raburn, saying he had decided not to accept a role with ETIRC, despite earlier statements that he would become vice chairman of ETIRC Aviation.

In the interim, the industry is left to ponder how a volume-based company plans to make more money... by building fewer aircraft.

FMI: http://ww3.albint.com/aec/Pages/default.aspx, www.eclipseaviation.com

FAA Issues Revised EA500 Throttle Quadrant Emergency AD
Orders TQA Testing During Next Service

The Federal Aviation Administration (FAA) has issued an updated Airworthiness Directive (AD) for the Eclipse 500 fleet of aircraft manufactured by Eclipse Aviation, offering clarification on how the aircraft's Throttle Quadrant Assembly (TQA) should be inspected.

Thursday's AD replaces the prior emergency AD, which was issued by the FAA on June 12. Under the new AD, Eclipse 500 aircraft tested under the previous AD must complete Eclipse's FAA-approved TQA testing process during their next scheduled aircraft maintenance visit, or within the next 60 days. Aircraft that were not previously inspected must be tested under the new AD within 30 days.

The AD also allows the aircraft owner up to 10 hours of flight time to reposition the airplane for the inspection. Eclipse has created a special suite of tools to efficiently conduct these tests at Eclipse Service Centers or Eclipse-designated facilities.

If the TQA fails the inspection, the quadrant must be replaced before the next flight... grounding the aircraft until the new part is installed.

Eclipse says it sent the Service Bulletin to customers Thursday, explaining how to comply with the AD. Eclipse recently announced its plan to increase the TQA range limit to prevent the fault condition, through a software update to all Eclipse 500 owners and operators.

The planemaker states software requirements have already been completed, and the company is working with its suppliers to develop an implementation schedule. Eclipse says it expects FAA certification on the software update in early Q4.

FMI: Read The Full AD, www.eclipseaviation.com


FIKI... Finally! Eclipse 500 Receives Flight Into Known Icing Certification
Dramatically Expands Operating Envelope For VLJ

ANN REALTIME REPORTING 06.25.08 1600 EDT: It's a major step forward for the inaugural very-light jet. Moments ago,  Eclipse Aviation announced the Federal Aviation Administration has granted Flight Into Known Icing (FIKI) certification for the Eclipse 500.

"This certification process is one of the most difficult things to put a new model of aircraft through," said Vern Raburn, president and CEO of Eclipse Aviation.  "We've worked through this process for some time, flying the Eclipse 500 in the precise natural icing conditions that the FAA requires. We tested the aircraft in some of the most severe weather conditions we could find, wherever we could find it.

"By receiving the FAA certification, we proved that the aircraft can withstand known icing conditions in a real-world operating environment with no structural changes required of the airframe," Raburn added.

Though the company had promised imminent FIKI certification at numerous times over the past three years, Eclipse says it conducted its first test flight with an artificial ice shape in August 2007. Since that time, more than 300 flight hours on three test aircraft have been recorded, including more than 60 hours conducted in natural icing conditions in many locations in the United States and Canada. 

Eclipse also performed extensive tests with the Eclipse 500 in normal operation and ice protection system failure conditions in icing tunnels and with artificial ice shapes (shown below) to simulate ice build up attached to the aircraft's airfoils.

The de-icing system on the Eclipse 500 includes pneumatic de-ice boots on the wings and horizontal stabilizer leading edges, electrically heated windshield and air data probes, and bleed air heated anti-ice engine inlets.

Eclipse states aircraft delivered in late summer 2008 will incorporate all the changes needed for FIKI, but earlier planes will require a series of modifications -- some easier to install than others. For starters, any EA500s prior to S/N 38 -- before a series of performance modifications were introduced, the most prominent of which were larger tip tanks -- will need the performance mods installed. The Albuquerque, NM-based planemaker also changed deicing boot suppliers, starting with S/N 78... so again, all previous aircraft will require that change.

All FIKI-compliant EA500s will require numerous changes, including a rain-repellant coating around static ports, and changes to static bonding and discharge equipment -- including windscreen coatings, engine bonding straps, and new static wicks. The planes will also need a new autopilot pitch servo installed, as well as a new rudder centering spring.

Following its previous policies regarding post-delivery upgrades, Eclipse says it will perform all necessary modifications on the company's dime... but the planemaker isn't saying yet when its maintenance facilities -- already struggling to meet commitments to retrofit the performance mods to earlier planes, as well as the post-S/N 104 changeover to the Avio NG avionics system -- will be able to start work on FIKI mods, as well.

FMI: www.eclipseaviation.com

Eclipse Says Software Change Imminent To Correct Throttle Problem
Stresses EA500 Fleet Remains Fully Operational

Eclipse Aviation announced Tuesday it will incorporate design improvements to Eclipse 500 FADEC software to prevent an engine fault that may occur if the aircraft's throttle levers are advanced with enough force to exceed the Eclipse 500's FAA-certified design limits.

Eclipse intends to increase the range limit of the Throttle Quadrant Assembly (TQA) to prevent the fault condition, pending approval from the Federal Aviation Administration (FAA). These changes will be administered via a software update to all Eclipse 500 owners and operators.

"One of the advantages to having such a technologically-advanced aircraft is that we can quickly isolate the cause of an incident and then rapidly deliver a solution to our customers via a universal software update," said Vern Raburn, president and CEO of Eclipse Aviation. "In contrast to traditional aviation industry approaches, the time and customer inconvenience factor saved is immeasurable."

As ANN reported, earlier this month an Eclipse 500 engine fault occurred during a landing at Chicago Midway International Airport. N612KB (s/n 026) encountered windshear on short final to land. The plane's pilot applied full power, using enough force against the forward stops to exceed the design throttle position signal maximum range. The associated fault mode with the plane's FADEC held the engine thrust settings at the last known throttle position -- full power.

Following the balked landing, the pilot elected to shutdown one engine in order to reduce thrust. After spooling down the right engine, however, the left-side turbofan reduced thrust to idle... and failed to respond to subsequent throttle inputs. Fortunately, the pilot was able to perform a safe emergency landing at MDW, with two blown maingear tires the only damage to plane and crew.

Through analysis of the incident aircraft's advanced data collection and reporting system, Eclipse determined the fault was generated by an exceedance of the Eclipse 500's FAA-certified design limits. The company says it took immediate steps to notify owners of the issue, but the NTSB and FAA acted on the problem as well.

In compliance with an Emergency Airworthiness Directive from the FAA, pilots were told to inspect the throttle quadrants on their aircraft before further flight, and to place updated procedures pages in the Eclipse 500 flight manual and quick reference handbook to provide guidance on how to handle a similar incident.

Eclipse also announced that of all the Eclipse 500 aircraft in customer operation -- 207 planes, according to the FAA -- over 80 percent have been inspected as directed by the AD. Of this group of inspected aircraft, seven have reported fault errors. Four of the seven reported faults were determined to be erroneous due to noise caused by normal operation of the TQA. 

"Interestingly, an analysis of more than 12,000 hours of flight data from across our fleet collected through the Eclipse Flight Operational Quality Assurance (FOQA) system reveals that three Eclipse 500 aircraft have experienced the TQA range exceedance fault, and one was the aircraft in Chicago," said Raburn. "While this tells us there is an extremely low probability of this fault happening, we are moving very aggressively to ensure it will not occur again. We're working closely with both the staff members of the NTSB and the FAA to understand this condition fully, and put the necessary design improvements in place to safeguard our customers and our fleet."

FMI: www.eclipseaviation.com, www.faa.gov

FAA Orders Eclipse 500 Throttle Checks Before Further Flight
Issues Emergency AD Following Power Loss

In response to a customer notification and subsequent recommendations from the National Transportation Safety Board, the FAA issued Emergency Airworthiness Directive 2008-13-51 late Thursday evening, requiring pilots of the Eclipse 500 to test their aircrafts' throttle operation before taking flight again in the very-light-jet.

As ANN reported, N612KB (s/n 026) encountered windshear on short final to land at Chicago's Midway Airport on June 5. The plane's pilot applied full power, using enough force against the forward stops to exceed the design throttle position signal maximum range. The associated fault mode with the plane's FADEC held the engine thrust settings at the last known throttle position -- full power.

Following the balked landing, the pilot elected to shutdown one engine in order to reduce thrust. After spooling down the right engine, however, the left-side turbofan reduced thrust to idle... and failed to respond to subsequent throttle inputs. Fortunately, the pilot was able to perform a safe emergency landing at MDW, with two blown maingear tires the only damage to plane and crew.

Concerned that exceeding the throttle position signal maximum range could cause loss of left and right engine control, the FAA ordered Eclipse pilots to inspect their aircraft's throttle assemblies, and also insert temporary revisions in the Aircraft Flight Manual (AFM) dealing with procedures on how to handle dual engine failure.

"After careful review of all available information related to the subject presented above, we have identified an unsafe condition that is likely to exist or develop on other products of this same type design. For this reason, the FAA has determined that AD action should be taken to reduce the likelihood of the throttle position signal exceeding its maximum range, which could cause loss of left and right engine control. The FAA has also determined that AD action should be taken to provide an airplane flight manual (AFM) procedure for responding to dual engine control failures. This condition could result in the inability to maintain desired airspeed and/or altitude with consequent loss of control."

The AD applies to the entire Eclipse 500 fleet, which currently numbers 207 flying aircraft according to the FAA.
Full details of the Emergency AD, including compliance instructions, are available at the FMI link below.

FMI: Read The Emergency AD Notification (.pdf)

NTSB Issues Urgent Recommendations Regarding EA500 Throttle Problem
Full-Throttle Application Might Push Levers Out Of Range

ANN REALTIME UPDATE 06.12.08 1845 EDT: The National Transportation Safety Board formally issued two urgent recommendations Thursday afternoon to the Federal Aviation Administration to address a safety issue concerning a failure that resulted in uncontrollable engine thrust in an Eclipse 500 airplane and the lack of emergency procedures developed for that failure.

The Safety Board recommended that the FAA should require immediate inspection of all Eclipse 500 airplane throttle quadrants to ensure that pushing the throttle levers against the maximum power stops will not result in an engine control failure, and that the FAA should further require that all units that fail inspection be replaced and replacement parts be similarly inspected.

The Board also recommended that the FAA require Eclipse to immediately develop for the Eclipse 500 airplane an emergency procedure for a dual engine control failure and incorporate the procedure into the airplane flight manual and quick reference handbook via an airworthiness directive.

On June 5, 2008, an Eclipse 500 airplane, N612KB (s/n 026), on approach to Chicago Midway Airport, experienced a failure that resulted in uncontrollable maximum power thrust from two Pratt and Whitney Canada PW610F turbofan engines.  After referencing the emergency procedures of the airplane’s quick reference handbook, the pilots shut down one of the engines. However, following the shutdown of the engine, the other engine rolled back to idle power and continued to be unresponsive to the throttle. The pilots declared an emergency, were cleared to land on any runway and were able to land the plane without injury to the two pilots or two passengers.

(Editor's Note: This account differs somewhat from that reported in the Eclipse CPC, which states "the pilot was able to return around the pattern and land the aircraft with no injury or substantial damage, although both main tires were blown during the event.")

"The Eclipse 500 is still a new aircraft model, with some 200 hundred having been delivered," NTSB Chairman Mark V. Rosenker said. "This incident demonstrated a technical safety-of-flight issue that we believe needs immediate attention."

The Safety Board noted that the dual-channel failure of both throttle levers occurred after the airplane had accumulated only 238 hours and 192 cycles since new. As a result, the Board is concerned about the reliability of an assembly that fails in su